Portable Ultrasonic Wire Harness Welder for 0.5-20mm² Copper Wires WPM-001N

Name: Portable Ultrasonic Wire Harness Welder for 0.5-20mm² Cop...
Brand: Automatic Cable Stripping Equipment
SKU: WPM-001N
Availability: InStock
Rating: 5 (1 reviews)

Portable Ultrasonic Wire Harness Welder for 0.5-20mm² Copper Wires WPM-001N

1.1 Equipment Overview
WPM-001N ultrasonic wiring harness welding machine is an economical portable welding machine designed as a whole machine. It has the advantages of exquisite and lightweight appearance, small footprint, safe and simple operation, and low maintenance cost. It can provide enterprises with efficient welding methods and reduce production costs. It is suitable for 0.5mm² - 20mm² copper wire harness welding, in automobiles, instrumentation, communication equipment, household appliances, and other widely used fields.

1.2 Equipment features
High-quality imported ultrasonic transducer, strong power, good stability
Welding speed is fast, high energy efficiency, and can be completed within 10 seconds of a welding
Easy to operate, no need to add auxiliary materials
Multiple welding modes are supported
Prevent air welding and effectively prevent welding head damage
Hd LED display, intuitive data, real-time monitoring, effective guarantee of welding yield

1.3 Welding effect display

1.4 Technical parameters of equipment
Operating frequency 20KHz
Rack size 517*142*181(mm)
Chassis dimensions 453*300*178(mm)
Input voltage AC 220V/50Hz
Weld the square of the harness 0.5mm² - 20mm² copper wire
Welded copper wire (aluminum wire) wire diameter Φ 0.3 mm or less
Equipment power 2000W
Equipment weight 20kg(welding rack)+13kg(electric box)
Display mode 7 "touchscreen
Production efficiency
About 0.6s/ time, depending on the square of the weld
Core piece Generator, transducer, welding head
Moving parts Cylinder, stepping motor

1.5 Equipment structure

1.6 Application Fields

What is the primary application of the WPM-001N Portable Ultrasonic Wire Harness Welder?

The WPM-001N is an industrial-grade portable welder designed for creating high-integrity, cold-weld joints in copper wire harnesses. It is ideally suited for manufacturing and repair applications in the automotive industry, as well as for appliances, consumer electronics, and other sectors requiring reliable, solder-free electrical connections between wires ranging from 0.5 to 20mm².

How does ultrasonic welding work, and what are its benefits over traditional soldering?

Ultrasonic welding uses high-frequency (20KHz) mechanical vibrations under pressure to fuse copper wires at a molecular level without melting the base metal. Key benefits include a fast 0.6-second cycle time, a cold process that eliminates thermal damage and oxidation, and the creation of a gas-tight, low-resistance joint that is stronger and more reliable than a soldered connection, with no consumables like solder or flux required.

What are the key technical specifications and features of the WPM-001N welder?

The WPM-001N features a robust 2000W ultrasonic system operating at 20KHz. Its core specifications include a welding capacity for copper wires from 0.5mm² to 20mm², an ultra-fast weld time of approximately 0.6 seconds, and a user-friendly 7-inch color touchscreen for intuitive operation and parameter control. Its portable design and consistent power output make it a versatile tool for both bench and on-site use.

Is this machine suitable for on-site or field repair work?

Yes, absolutely. The WPM-001N is engineered as a portable welding machine, making it an excellent choice for field service technicians, repair shops, and production lines that require mobility. Its compact design and powerful, self-contained ultrasonic system allow for high-quality harness welding and repairs directly at the point of need, such as in automotive service bays or on factory floors without dedicated welding stations.

What makes the WPM-001N an economical choice for wire harness production?

The WPM-001N offers significant long-term cost savings and operational efficiency. Its ultrasonic process eliminates ongoing costs for solder, flux, and associated cleaning materials. The speed (0.6s per weld) increases throughput, while the consistent, high-quality welds reduce rework and product failure rates. This combination of low consumable costs, high productivity, and reliability provides a strong return on investment, making it an economical solution for both high-volume and specialized low-volume welding tasks.